10 Cooling System Parts And Function (With Pictures)
Cooling system components – Vehicle engine produce some heat
from the burning stroke, the heat is conducted to all of engine parts. That’s
what make the engine temperature increase over we turn on the engine. That is
why the engine must include a cooling system.
The engine cooling system, is a part that have several job,
among others ;
- Keeping the engine temperature still normal (working temperature =80 celcius)
- Preventing the engine from overheat.
- Transferring the heat form combustion chamber to all part of engine, so that the engine can work better.
The working principle of the cooling system, is to move the
heat from the engine components to the free air. This heat transfer process
requires a series of components.
In general, there are two types of cooling systems based on
its heat transfer media ie;
Air Cooling system, heat transfer system through air media.
Water cooling system, heat transfer system using water or
coolant media.
Both have the same function, just different range. For air
conditioning, suitable for use in small capacity engine such as motorcycle
engine. While on a more enclosed car engine, it requires a water medium to move
heat.
All The Components Of Engine Cooling System
img by hometune.co,nz
1. Radiator
Radiator is an iron-shaped composers used to cool coolant.
The working principle of the radiator is to move the temperature from water to
free air.
In a radiator will be encountered some parts like
- Upper tank, is a tank to hold hot water or coolant from the engine.
- Lower tank, is a tank to hold coolant that has been cooled and ready to be sent back to the engine.
- The radiator core, is a flat-shaped channel that connects upper tank and lower tank space. The number of cores determines how much cooling power a radiator can carry.
- The radiator fin, is a thin zinc formed between several cores on the radiator surface. This fins are used as heat receivers from cores while releasing heat into the air that passes through them.
The radiator works by utilizing the airflow passing through
the radiator fins. This is the Mechanism, coolant that have hot temperature
will be channeled to the radiator core. At here the heat will move to the core
radiator and directly channeled to the radiator fin, because both of these
materials are conductor. When there is air through the fins then the heat will
move into the airflow.
2. The Radiator Cap
The radiator cap serves as the cover of the upper tank
radiator while keeping the air pressure inside the cooling system. This lid
construction is not like a bottle cap or other lid, because there is a pressure
regulating mechanism then there are other parts inside this lid.
The main part of radiator cap is a spring that pushes a
valve downward. In a normal position, this spring will push the valve so that
the valve can close the radiator duct. While the pressure inside the radiator
increases, the pressure will fight the spring and cause the valve openned.
Eventually the pressurized air comes out of the radiator and the pressure
inside radiator becomes more stable.
The air pressure inside the cooling system may change due to
the fact that the coolant temperature. The higher the temperature, the further water
will evaporate. It has an effect to increase the air pressure within the
system.
3. Radiator hoses
The function of radiator hoses are to supply radiator
coolant from the engine to the radiator and back to the engine. Although its
function is only channeling the coolant, this parts can not be underestimated.
The radiator hoses are required to be flexible but it must
hold the coolant that have boiling temperature. Therefore, the radiator hose is
made of special rubber which is designed to survive at high temperature but it flexible
too.
There are about three types of hoses in the cooling system,
namely;
- Radiator input hose, is a radiator input hose that channels high temperature coolant from the engine.
- Radiator Outlet hose, is a radiator output hose that carries low-temperature coolant to be supplied back to the water jacket on the engine.
- By pass hose, this hose becomes a divider hose to several components at once. As to be supplied to the reservoir tank or heater.
4. Thermostat
Thermostat is a part that have function like valve. This
valve will close and open the port between water jacket and high temperature
radiator hose. It works to speed up the engine to get the working temperature.
Thermostat works with close and opening the chanel of water
jacket to the output chanel in the radiator hose. When the engine temperature
is low, thermostat is fully closed. That makes closed coolant circulation
inside the water jacket. This circulation will faster engine temperature
increasing, because heat from combustion chamber is circulate by coolant in all
of engine part.
But when the working engine temperature reached (± 80
degrees C ) thermostat will slowly open. And the coolant automatically
circulated outside to the radiator. The thermostat works automatically by
utilizing a special wax that reacts to the temperature that affects it. But
some thermostat using electric motor to open and close the valve.
5. Water jacket
Water shell or more familiarly known as water jacket serves
as a place to absorb engine heat evenly. The name of the water jacket is just a
term that leads to the water channel around the engine.
The chanels are fill wit coolant and it shaped like a jacket
to the cylinder block, so that it called as water jacket. When the engine is running,
the heat generated by the combustion. It will increase the engine block
temperature and the cylinder head.
Since there is coolant flowing in this channel, the heat
will also flow along the coolant stream toward the radiator for cooling.
6. Reservoir tanks
This tube serves to store evaporative cooling water. When
the engine is in high temperatures, the coolant will evaporate and result in
increased air pressure within the system.
To stabilize the air pressure, the evaporated coolant will
be channeled into a tube through the radiator cap. In this tube, moisture will
be condensed again to become a liquid.
The transformed vapor in the reservoir can be re-channeled
into the cooling system when the pressure inside the system is vacuumed. This
will prevent the reduction of coolant insde the system.
7. Cooling fan
The cooling fan works to take down the radiator temperatures.
The working principle of cooling fan is by flowing the air from outside through
radiator fins. There are two kinds of cooling fan, ie
- Convetional Cooling Fan, the working of this type is following the engine. So when the engine running on low RPM, the fan will rotating on low RPM too. This is hapenned because, the fan driven by engine pulley by v belt.
- Electric coolong fan, second type there is more efficient fan. The electric fan work by electric curent that flow through motor fan. The fan work only when the coolant temperature above the engine working temperatures.
8. Water pump
The water pump is only have one function, ie to circulate
the coolant in order to move inside the cooling channel. The water pump is
generally located inside the water jacket, when the thermostat closes this pump
will cause a water flow in the water jacket that helps flatten the engine heat.
When the thermostat is open, there are coolant flow from the
water jacket to the radiator for decrease its temperature. Same with cooling
fan, there are two type of water pump. Conventional versions driven by engine
power and electric versions powered by electric current.
9. Thermometer
Thermometer is used to measure the coolant temperature.
Later results from these measurements will be shown to the dashboard of the
car. But in modern cars, the existence of this thermometer has been replaced by
ECT sensors.
10. Engine heat indicator
img by motorbeam.com
It is still incorporated in the thermometer to find out how
much the engine coolant temperature are. The purpose of these two components is
to prevent the engine from overheating, by showing realtime coolant temperature
in the display info panel on the dashboard then the driver will know if the
cooling system is malfunctioning.
Similarly complete articles and details about 10 parts of car cooling system. Hope can increase our insight and benefit us all.